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Predict Plus – Remote Pump Monitoring System

Predict Plus logo – Your Pump Wants to Talk to You™

 

Predict-Plus is the Only Wireless and Cloud Connected Machinery Health Monitor Designed Specifically for Proactive Pump Monitoring.
  • 24/7 online vibration and temperature monitoring device
  • Automatic device registration on the cloud via cellular interface
  • Proactive alerts from the Predict-Cloud
  • Long term storage of trend data including Fast Fourier Transform (FFT)
  • Affordable & available as a standard option on all PumpWorks Industrial products
  • External or battery powered

DOWNLOAD THE BROCHURE

ALWAYS ON

Predict-Plus is CONTINUOUSLY monitoring and logging your pump health. 

VIBRATION

Self-Calibrating Tri-Axial Accelerometer and overall FFT and time waveforms.

BEARING TEMPERATURE

Integrated thrust bearing temperature monitoring.

ALERTS

Store and analyze unlimited data on each Predict-Plus enabled device. Securely access anywhere, anytime via internet connected device.

diagram
Measurements
  • Footprint: 4.2" x 4.0" x 1.7"
  • Battery Voltage (3 AA): 4.5VDC
  • Wired Voltage: 9-24VDC/30mA
  • Mounting Screw: ¼-20 x 0.75" Button Head
EDGE Computing
  • Tri-axial vibration monitoring IPS
  • Temperature monitoring ±5°F
  • Real-time RPM calculation
  • Real-Time Axial, Vertical, and Horizontal RMS
  • Real-Time Axial, Vertical, and Horizontal FFT
  • Operational time monitoring
  • Notifications
  • RMS threshold cross alert
  • FFT frequency threshold cross alert
  • Operational time threshold cross alert
  • Temperature threshold cross alert
  • Low battery alert
Communication
  • Automatically seeks optimal connection to Predict-Cloud servers over AT&T or T-Mobile 4G LTE or 3G based on signal strength
Operation Modes
  • Battery (Low Power): 3 AA; Up to 4 samples per hour and 2 cloud upload times per day
    • Battery Life: 1 year in temperatures -40°F to +140°F
    • Batteries must be changed in an area free of ignitable concentrations
  • External DC Power: 9-24VDC/30 mA; Up to 20 samples per hour and 8 cloud upload times per day
User Interface
  • Internet Browser; Microsoft Edge, Google Chrome, Mozilla Firefox, Apple Safari
  • Mobile App: Predict-Cloud on iOS and Android
Standards
  • Class I, Division II
  • IP66/NEMA 4X enclosure
  • RoHS Compliant
  • FCC Part 27 QIPELS31-V or QIPELS61-US
  • FCC Part 15
Environmental Conditions
  • Operating Temperature: -22°F to +158°F
  • Relative Humidity: 90%
  • Water & Dust Spray Resistant (IP66)

FAQ


What applications are suitable for Predict-Plus?
Predict-Plus monitors tri-axial vibration and temperature to provide insight into equipment health. Predict-Plus can be installed on pumps, gearboxes, bearing housings, etc.

How will this system help?
Predict-Plus monitors and logs the vibration and temperature from the thrust bearings of your centrifugal pump. The ability to trend this data over time can show early indication of premature failure under the current operating conditions.  This early warning allows for proactive maintenance to be performed, avoiding future equipment failure and costly replacement.

Does Predict-Plus require IT involvement?
This system does not typically require any IT involvement. Because Predict-Plus transmits data direly to the Predict-Cloud via a cellular network, there is no need to access the internal data infrastructure.

Does this system require any cable or wiring to be run to my equipment?
Predict-Plus is fully cellular and does not require any data wiring. The gateway can be powered off of battery or wired instrument power (9-24VDC/30mA).  No additional wiring will need to be run to your equipment.

Does Predict-Plus monitor continuously and how often?
Predict-Plus monitors vibration and temperature in continuous intervals. These intervals are adjustable, but the standard setting is to poll every 15 minutes.  Predict-Plus has a maximum polling frequency of every 3 minutes.  The device can upload sample logs to the cloud up to 8 times a day and is pre-set to one upload per day to conserve battery life.

How long does it take to install a gateway?
Predict-Plus can be pre-installed on any PumpWorks Industrial equipment, but can also be easily retrofitted using low-profile magnets. The installation time is very short and all devices are preconfigured and activated before arriving.

Does it require special training?
Predict-Plus can be installed with minimal training and all data is available in the Predict-Cloud through your web browser or the mobile app. Information on how to install Predict-Plus and access the Predict-Cloud is available in the Quick Start Guide.

How can I access the Predict-Cloud?
By logging in to your account at www.predict-cloud.com on Google Chrome, Microsoft Edge, Safari, or Mozilla Firefox or through the mobile app available in the App Store and Google Play Store. 

Can I review historical data?
Yes, data is stored in the Predict-Cloud indefinitely and can also be exported in Excel format.

How much data can the Predict-Plus device hold?
The device itself has a cache memory of 960 samples. At a sampling frequency of 15 minutes, that is 10 days of logs.  At the maximum sample rate of 3 minutes, the device can store 2 days of logs.  When Predict-Plus uploads to the Predict-Cloud, the cache memory is emptied.

How secure is the system?
Communication takes place with an encrypted cellular connection using a proprietary protocol that is only allowed through the Predict-Cloud firewall.

Is Predict-Plus hazardous location certified?
Yes, Predict-Plus is Class 1, Division 1 hazardous location rated.

Are there range limitations?
No, as long as Predict-Plus has cellular reception, there are no range limitations.

Is Predict-Plus outdoor rated?
Yes, it is has an IP66/NEMA 4X enclosure which is resistant to high force dust and water spray.

What maintenance is required for the monitoring system?
Predict-Plus is low maintenance with a one year battery life using 3 AA batteries under standard device settings. All firmware updates are conducted over the air automatically.

Does the software alert you when the battery need to be replaced?
Yes, an alert will go off in the Predict-Cloud when the battery voltage is low indicating the need for a battery replacement.

Does Predict-Plus allow me to set threshold alerts?
Yes, alerts can be set in the Predict-Cloud for RMS, temperature, and machine run hours. Each alert allows you to select which users will receive notifications as well as configure up to two levels of alert escalation.